Technical guide, , by Green Automatica engineering team · 2 min read
Eight signs your facility needs an electrical safety audit
Warning signs that an electrical installation may be unsafe or overloaded, and what an independent audit checks.
Electrical faults rarely appear without warning. These are the signs we most often find on sites that later have a fire, an injury or a costly breakdown.
1. Breakers trip often
Repeated tripping usually means overloaded circuits, failing insulation or poorly coordinated protection. Resetting the breaker without finding the cause hides the problem.
2. Panels or cables feel warm, smell or discolour
Heat at a connection means resistance, often from a loose terminal or an overloaded conductor. A thermographic inspection finds these hot spots before they fail.
3. Boards are unlabelled or undocumented
If nobody can say which breaker feeds which machine, isolation for maintenance becomes guesswork, and guesswork causes shocks.
4. Extensions and temporary connections have become permanent
Extension leads and temporary supplies are not designed for continuous industrial loads.
5. The site has grown but the installation has not
New machines, air conditioning or kitchens are often added to circuits designed for much less.
6. Nobody has tested the earthing
Earthing protects people when equipment develops a fault. It degrades over time and should be tested periodically.
7. A fire, shock or major fault has happened
After any incident, an independent audit establishes what went wrong and whether the same risk exists elsewhere.
8. You are buying, leasing or insuring a building
An audit gives you evidence of the installation's condition before you take responsibility for it.
What an audit includes
- Visual inspection of boards, cables, containment and equipment
- Tests of earthing, insulation and protective devices
- Load checks on key circuits
- A report with photographs, risk ratings and a prioritised remedial plan
Employers in Kenya have workplace safety duties under the Occupational Safety and Health Act, 2007. An audit is a practical way to show that electrical risks are being managed. Read about our electrical safety audits.